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Customer Supports & Sells

(956) 223-4531

Si Hablamos Español

Our Location

1411 W Duranta Ave, Alamo, TX 78516

Monday thru Saturday

8:00 AM - 5:00 PM

18 Stage Reconditioning Process

   

 What has been done to a GPB reconditioned forklift battery?

 

EIS Eagle industrial Supply reconditioned forklift batteries are used batteries that are processed through a unique 18 step process which delivers high quality and reliable results!

 

 

Initial Inspection:

 1. Visual inspection

 The first step is trying to understand the forklift batteries most obvious problems by a visual inspection, to name a few things that we go through:

 ·        Symptoms of acid loss

 ·        Automatic watering systems

 ·        Corrosion

 ·        IC connector problems (Inter-cell connectors)

 ·        Signs of explosions

 ·        Physical damage

 

2. Wash and neutralization

 

Here we wash the forklift battery with water and acid neutralization chemicals. This helps provide clean and safe working conditions and also takes away eventual ”creep currents”.

 

3. IC resistance monitoring

 

High resistance causes a drop in voltage and excessive heat development. In this step

 

we find and fix the high resistance parts of the battery, apart from eventual cells.

 

Typical causes of high resistance are:

 

·        Loose screws or corroded IC connectors

 

·        Sulfated /corroded connections

 

·        Bad welds

 

·        Bad cables

 

 

Diagnosis:

 

 4. Pre-diagnosis cycling

 

With two high current short cycles ”New sulfate crystals” are removed, which only leaves the bigger and more stubborn sulfate crystals, this is especially important when analyzing a forklift battery that has not been in recent use.

 

 5. Diagnosis load test

 

We measure all the cells OCV och SPGR when the forklift battery is fully charged and thereafter perform a full load test thereby measuring the forklift battery’s Ah capacity and study the results.

 

Equalization:

 

6. Slow/low constant charge equalization

 

If differences in cell capacity are encountered during the load test an equalizing charge with low current is applied.

 

7. Quick load test

 

In this step we do a quicker load test to evaluate the results of the equalization charge to see is it proved sufficient or if other action is required.

 

8. Cell bridging

 

In case the equalization charge did not suffice and a minority of cells are too ”strong” we disconnect them from the circuit and the rest of the forklift battery is charged without them.

 

9. Single cell equalization

 

In case the equalization charge did not suffice and a minority of cells are too ”weak” a circuit is built with these cells and they are charged apart from the forklift battery.

 

10. Cell change if necessary

 

If the difference between cell capacity still is too large then there remains no other solution than a cell change.

 

Capacity maximization:

 

11. High current pulse desulfation

 

This step is the most important of all for capacity maximization of individual cells och destroys even the most stubborn sulfate crystals and returns them to their active state; sulfuric acid. The plates are also cleaned from other high resistance pollutants. This step takes 72 hours.

 

12. Max Charge

 

The battery is then charged with constant current to its maximum capacity in order to restore any lead sulfate particles that may be drifting in the electrolyte to their active state.

 

13. Load test

 

In this test we compare the SPGR with voltage under load to see which cells (if any) are in need of an acid adjustment.

 

14. Acid adjustment

 

Sulfuric acid is added to some cells in order to even out cell voltages under load.

 

15. Equalization charge

 

In this step we even out cell capacity with an additional equalization charge and mix the eventually added acid with the electrolyte.

 

16. Final capacity load test

 

One last load test is done in order to ensure that the forklift battery has an acceptable capacity and that the cells perform evenly.

 

Finish:

 

17. Final charge

 

The forklift battery is delivered fully charged, however we recommend that the forklift battery still be charged before use in order to ensure maximum performance.

 

18. Paint and final preparation

 

The forklift battery’s casing is sanded and all corrosion is removed, then the forklift battery is painted with anti corrosive and antioxidant paint, once the paint dries, stickers are added, the forklift battery is wrapped in a protective plastic film and is placed on and securely fastened to pallet. Now the forklift battery is finally ready for shipping.

 

 

“You’d be surprised how far we’ll go for you”

(956) 223-4531

Si Hablamos Español

 

 

 

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What Makes Us Different than the competition

Knowledgeable Staff

At Eagle Industrial Supply our friendly, knowledgeable staff is dedicated to providing the highest quality customer service to you. With 14 years of combined experience, Eagle Industrial Supply staff is committed to giving you a friendly and efficient experience each time you visit. Whether you come in for a quick tire pressing or battery acid adjustment, we are here to serve you. After all, "customer care is our passion".

Exceptional Service

Exceptional customer service involves exceeding customer expectations, where the standards and level of service received exceed what the customer could reasonably define as normal or expected. It’s okay to break the rules from time to time to help customers in desperate circumstances, Our service quality shouldn’t always be dictated by company rules.

Solutions and Price

At Eagle Industrial Supply you can dramatically improve your buying decision based on product options and applications. Armed with greater insights of how our product preform our clients execute value driven pricing strategies to optimize profits. Our pricing effectiveness solutions allows you to adapt pricing strategy to you need for your business. With our pricing you have the power to choose the most appropriate pricing strategy on your investment

Over 14 Years of experience

We at Eagle Industrial Supply we have over 14 years of experience on the material handling business, we are a family own Companies that want to stand out for their customer service, we know we have to ingrain that quality throughout their organization and not just among their front line employees. Every employee, from the bookkeepers to the computer technicians, needs to be on board. “Great customer service starts at the top, with the leader defining what the service will be,”

 “You’d be surprised how far we’ll go for you”

 

(956) 223-4531

Si Hablamos Español